MONT HEX – double-helix biomass heat exchangers

BIOMASS
HEX

MONT HEX double-helix heat exchangers are designed for heavy-duty biomass applications: high flows, up to 20% total solids, low pressure drop and reliable 24/7 operation with proven CIP cleaning.

CONFIGURATIONS

Why HEX?

Proven double-helix technology for biogas plants: high heat transfer efficiency, minimal fouling and stable performance in thick biomass and demanding duty conditions.

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MONT HEX – reliable and efficient heat recovery in biogas plants

RELIABLE
EFFICIENT

More than 800 HEX units installed on over 20 large-scale biogas plants across Europe. Up to 80% heat recovery and robust performance on manure, food waste, slaughterhouse and agricultural residues streams.

HEX REFERENCES

Process design

In-house thermal design, heat balance calculations and integration into your AD process. We optimise configurations – horizontal or vertical, series or parallel, carbon steel or stainless steel – for each specific project.

DISCOVER CONFIGURATIONS
MONT HEX – in-house design, manufacturing, installation and service

COMPLETE
SUPPORT

Mont Stubline delivers the complete scope for HEX systems: in-house design, dedicated production hall for serial output, factory testing and on-site installation, commissioning and long-term service support.

INSTALLATION

Our approach

Transparent documentation, strict QA procedures and long-term support – from 1:1 test plant development to optimised operation on full-scale biogas plants worldwide.

ABOUT COMPANY

HEX CONFIGURATIONS

Overview of double-helix layouts and process duties: biomass/biomass and biomass/water heat exchange, tailored to each AD plant and operating regime.

ENGINEERING

Development based on 1:1 test plant, field data from large-scale biogas plants and close cooperation with leading EPCs and operators in the AD industry.

MANUFACTURING

Dedicated HEX production hall, serial output of modules and strict QA procedures – from material traceability to pressure testing and final inspection.

INSTALLATION & SERVICE

On-site installation, commissioning and long-term service support, including emergency stock units for quick intervention and reduced downtime.

Double-helix heat exchanger system for liquid biomasses

ABOUT HEX

  • Double-helix (HEX) is a modular heat exchanger system designed for handling liquid biomasses in both biomass/biomass and water/biomass duties.
  • Its unique design provides a clear competitive edge over other biomass heat exchanger concepts on the market.
  • The system is validated by growing market share and trust of major EPC companies in the European biogas industry.

WHY HEX?

  • Reliable, heavy-duty solution for 24/7 operation on large-scale plants.
  • High heat transfer efficiency and heat recovery up to 80%.
  • Handles up to 60 m³/h biomass flow per line with low pressure loss.
  • Suitable for biomasses up to 20% solid content.
  • Proven performance on manure, slaughterhouse waste, straw-based biomass, food waste and fish leftovers.
  • Modular, compact design with flexible configurations and low footprint.
  • Proven CIP procedures for longevity and stable performance.
  • Complete in-house scope: calculations, structural design, manufacture, QA, installation, commissioning and service.
  • Emergency stock units available for quick interventions when needed.
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Manufacturing and facilities
Workshop Fabrication Assembly