MONT STUBLINE – CONFIGURATIONS
DOUBLE-HELIX MODULE CONFIGURATION OPTIONS
Double-helix system performs in various biomasses, environments and applications.
HEX Module configuration can vary depending on process requirement and Client preferences, and is defined by following parameters:
- No HEX Units (i.e. total module heat exchange surface) comprising a HEX module;
- Connection between individual HEX units - serial, parallel or combined;
- No of HEX modules required to fulfill process requirements;
- Spatial orientation (horizontal/vertical);
- Placement (indoor/outdoor);
- Steel grade (“common” grades Carbon steel and AISI316L);
- By-passes for sectioning of HEX modules (lower CIP, balancing summer/winter regimes, operational flexibility in terms of flow and temperature fluctuations);
- Buffer slots for easy future upgrade by adding units to the module;
HEX engineering team will analyze requests, consider and suggest options, and discuss them in detail and help choose the best solution for Your Plant!
HORIZONTAL HEX MODULES
Rack-type double-helix heat exchanger modules installed in horizontal configuration.
VERTICAL HEX MODULES
Tower-type double-helix modules with very small footprint, designed for outdoor biogas and AD plants.
HORIZONTAL HEX MODULES
Compact layout with easy access for piping, valves and instruments, suitable for indoor or outdoor installations and modular capacity increase.
VERTICAL HEX MODULES
Vertical layout allows stacking of units, simplified routing of main headers and efficient integration into existing process pipe racks.
RELIABLE, EFFICIENT AND FIELD-PROVEN HEX SOLUTIONS
MONT HEX double-helix heat exchangers are designed for demanding anaerobic digestion duty: thick biomass, up to 20% total solids, 24/7 operation and low pressure drop. In-house thermal design, dedicated production hall and proven CIP concepts ensure stable long-term performance on biogas plants across Europe.
PROVEN DOUBLE-HELIX TECHNOLOGY
Technology optimised together with leading AD operators, based on real plant data: constant flow cross-section, no dead zones, robust performance on manure, food waste and slaughterhouse residues.
PROCESS DESIGN & INTEGRATION
In-house heat transfer calculations, heat balances and selection of horizontal or vertical HEX layouts, integrated into your AD process, pasteurisation lines and biomass pre-heating duties.
DEDICATED MANUFACTURING & QA
Dedicated HEX production hall, serial output of modules and controlled fabrication: material traceability, qualified welding procedures, inspections and pressure testing for each unit.
LONG-TERM SUPPORT & REFERENCES
HEX systems installed on large-scale biogas plants in multiple countries, backed by commissioning, service support and emergency stock units for quick interventions when needed.
REQUEST HEX PROPOSAL
Please provide basic process data so we can prepare a preliminary HEX design and budget price (biomass type, flow rate, TS %, temperatures, duty – heat recovery, pasteurisation, pre-heating, etc.).
We normally respond within 24 hours, or contact us directly at (+381) 11 879 1196